The OS Giken R200 Install is a game-changer for car enthusiasts. This guide will walk you through the installation process step by step. The OS Giken R200 Install is known for its durability and precision engineering.
It’s designed to enhance your car’s performance on both the street and the track. With this upgrade, you’ll experience better traction and more controlled power distribution.
What is the OS Giken R200 Differential?
The OS Giken R200 Differential is a limited-slip differential (LSD). It’s designed to improve traction and handling in high-performance vehicles. This differential works by limiting the difference in rotational speed between the drive wheels.
OS Giken is a respected Japanese manufacturer of performance car parts. Their R200 differential is popular among racing enthusiasts and street performance drivers alike. It’s known for its reliability and ability to handle high torque loads.
Tools and Materials You’ll Need
To complete the OS Giken R200 Install, you’ll need some specific tools. These include a socket set, torque wrench, and hydraulic jack. You’ll also need jack stands, a fluid pump, and new gear oil.
Don’t forget safety equipment like gloves and safety glasses. It’s also helpful to have a repair manual for your specific vehicle model. Make sure you have all necessary replacement gaskets and seals before starting the installation.
Step-by-Step Installation Process
Installing the OS Giken R200 requires careful attention to detail. Follow these steps for a successful upgrade of your vehicle’s differential.
Step 1: Prepare the Vehicle
Start the OS Giken R200 Install by parking your car on a level surface. Engage the parking brake and chuck the front wheels. Use a hydraulic jack to lift the rear of the vehicle.
Place jack stands under the designated lifting points. Lower the car onto the jack stands carefully. Ensure the vehicle is stable before proceeding with the OS Giken R200 Install.
Step 2: Remove the Driveshaft
Locate the driveshaft connection to the differential. Mark the position of the driveshaft for easier reassembly later. Remove the bolts securing the driveshaft to the differential flange.
Carefully lower the driveshaft and move it aside. Be cautious not to damage the driveshaft or its seals during this process. Keep track of all hardware you remove during the OS Giken R200 Install.
Step 3: Drain the Old Gear Oil
Find the drain plug on the differential housing. Place a drain pan underneath to catch the old oil. Remove the drain plug and allow all the old gear oil to drain out completely.
This step is crucial for the OS Giken R200 Install. Clean oil is essential for the new differential’s performance and longevity. Be prepared for a messy job and dispose of the old oil properly.
Step 4: Remove the Old Differential
Disconnect any brake lines or ABS sensors attached to the differential. Remove the bolts securing the differential to the axle housing. You may need to remove the axle shafts as well, depending on your vehicle model.
Carefully remove the old differential from the housing. It’s heavy, so be prepared for the weight. Keep track of any shims or spacers as you remove the old unit.
Step 5: Install the OS Giken R200 Differential
Carefully position the new OS Giken R200 differential in the housing. Ensure it’s seated correctly and aligns with the mounting points. Replace any shims or spacers in their original positions.
Secure the OS Giken R200 differential with the mounting bolts. Use a torque wrench to tighten them to the manufacturer’s specifications. Double-check all connections before moving on to the next step of the OS Giken R200 Install.
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Step 6: Reinstall the Driveshaft and Axles
Reattach the axle shafts if you removed them earlier. Ensure they’re fully seated and secured. Lift the driveshaft back into position, aligning it with your earlier markings.
Bolt the driveshaft back to the differential flange. Use the torque specifications provided for the OS Giken R200 Install. Check that everything rotates freely without any binding or unusual noises.
Step 7: Fill with Gear Oil
Locate the fill plug on the new OS Giken R200 differential. Use a fluid pump to add the recommended type and amount of gear oil. Be sure to use the oil specified for the OS Giken R200 Install.
Fill until oil begins to seep from the fill hole. Replace the fill plug and torque it to spec. Wipe away any spilled oil to keep everything clean.
Step 8: Test the Installation
Lower the vehicle back to the ground. Start the engine and let it idle for a few minutes. Listen for any unusual noises that might indicate a problem with the OS Giken R200 Install.
Take the car for a short test drive. Pay attention to how it handles and accelerates. If everything feels good, you’ve completed the OS Giken R200 Install.
Benefits of the OS Giken R200 Differential
The OS Giken R200 offers numerous advantages over stock differentials. Improved traction, durability, and customization options make it a popular choice among enthusiasts.
1. Improved Traction
The OS Giken R200 Install significantly improves your car’s traction. It distributes power more evenly between the wheels. This is especially noticeable during acceleration and cornering.
You’ll experience less wheel spin and better control. The improved traction is beneficial in both dry and wet conditions. It’s a key advantage of the OS Giken R200 Install for performance driving.
2. Enhanced Durability
OS Giken designs their differentials to withstand high stress. The R200 is built with high-quality materials and precise engineering. It can handle more power than many stock differentials.
This durability makes the OS Giken R200 Install ideal for racing applications. It’s also beneficial for heavily modified street cars. You can push your car harder with confidence in the differential’s strength.
3. Smoother Power Delivery
After the OS Giken R200 Install, you’ll notice smoother power delivery. The differential manages power distribution more effectively. This results in more predictable and controllable acceleration.
The smoother power delivery improves overall driving feel. It’s especially noticeable when exiting corners or launching from a stop. The OS Giken R200 Install makes your car feel more responsive and balanced.
4. Customizable Setup
One advantage of the OS Giken R200 Install is its adjustability. You can fine-tune the differential’s behavior to suit your driving style. This customization allows for optimal performance in various conditions.
You can adjust preload and ramp angles on many models. This level of customization is not typically available with stock differentials. It’s a key feature that makes the OS Giken R200 Install popular among enthusiasts.
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Tips for a Successful Installation
- Clean all mating surfaces thoroughly and ensure they’re free from old gasket material
- Double-check all bearings and seals are correctly seated before assembly
- Use proper torque specifications for all bolts in the correct sequence
- Apply thread locker to critical fasteners as specified in the manual
- Make sure the backlash and preload settings are within the manufacturer’s specifications
- Label all wires and connectors before disconnection to ensure correct reassembly
- Take detailed photos during disassembly to reference during the installation process
Frequently Asked Questions
What vehicles are compatible with the OS Giken R200?
The OS Giken R200 fits many Nissan models and can be adapted for others.
How often should I change the gear oil after installation?
Change the gear oil every 30,000 miles or sooner with heavy use.
Can I install the OS Giken R200 myself?
Yes, but it requires mechanical skills and proper tools.
Will the OS Giken R200 affect my car’s warranty?
It may affect the warranty. Check with your manufacturer or dealer.
Is the OS Giken R200 street-legal?
It’s street-legal in most areas, but check local regulations to be sure.
Conclusion
The OS Giken R200 Install is a significant upgrade for any performance enthusiast. It offers improved traction, durability, and customization options. While the installation process requires care and attention, the results are worth the effort.
Remember to break in the new differential properly after installation. Follow the manufacturer’s recommendations for the first few hundred miles. With proper installation and maintenance, the OS Giken R200 Install will provide years of enhanced performance and driving enjoyment.
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